Vertical Disc Mixer
The vertical disc mixer is widely used in the organic and compound fertilizer industries due to its compact structure, stable operation, and ease of maintenance. The mixing arms and scrapers are made of wear-resistant materials and can be replaced individually, resulting in low maintenance costs. The drive system features excellent sealing, ensuring bearings operate in a low-dust environment for an extended service life. The mixing pan can be fitted with wear-resistant liners, making it suitable for prolonged continuous or batch operations.
Working Principle
After material enters the circular mixing pan, the main shaft drives the mixing arms to rotate. Paddles on the arms push the material in a circular motion within the pan, while scrapers continuously lift and turn over material that has settled at the bottom or adhered to the sidewalls. Through these combined movements, material components constantly shift positions, achieving uniform distribution in a short time. Once mixing is complete, the material is discharged from the bottom.
Performance Features
Compact Structure: Vertical layout minimizes footprint and maximizes space utilization.
Uniform Mixing: Multi-dimensional movement ensures even distribution of material components.
High Wear Resistance: Mixing arms, paddles, and scrapers are made of wear-resistant materials for long service life.
Easy Maintenance: Wear parts can be replaced individually; inspection and repair are convenient.
Reliable Sealing: Dust-proof main shaft sealing ensures a clean operating environment for bearings.
Maintenance Methods
Clean out residual material from the mixing pan and check the tightness of mixing arms and scrapers after every shift.
Check the gap between the scraper and the pan wall weekly; adjust promptly if the gap is too wide, as this affects scraping efficiency.
Check the gearbox oil level and bearing lubrication status monthly.
Inspect paddles and scrapers for wear quarterly; replace them if wear is severe.
Conduct a comprehensive inspection of the main shaft and bearings during the annual overhaul; replace worn components and seals.
Integrity
Adhere to honesty and trustworthiness, be responsible to customers, employees, partners, and society, and establish long-term trust relationships.
Win win
Establish win-win relationships with all stakeholders such as customers, suppliers, and employees to share the fruits of enterprise development.
