Daily maintenance of fertilizer screener machines for stable quality
Fertilizer screener machines are key equipment in organic and compound fertilizer production lines. How well they run directly impacts the uniformity and quality of the final fertilizer granules. Doing regular, proper maintenance doesn’t just cut down on unexpected downtime; it also extends the machine’s life and ensures consistent screening results.
1.Daily Checks
Screen Mesh Check: Before starting up each day, look for any tears or blockages in the screen mesh. Replace damaged screens immediately to keep screening accuracy high.
Vibration Motor Check: Make sure the motor bolts are tight and the bearings have enough grease. Unusual vibration or noise might mean a bearing is wearing out – deal with that promptly.
Clean Out Leftover Material: After shutting down, clear out any fertilizer granules stuck inside the screen box. This stops them from clumping together and messing up the next screening run.
2.Regular Lubrication
Bearing Lubrication: Add high-temperature grease every 300-500 hours of operation. Running without enough oil can overheat and wreck the bearings.
Vibrator Maintenance: Check the vibrator’s lubrication regularly to keep the vibration amplitude steady and maintain screening efficiency.
3.Screen Mesh Maintenance
Regular Screen Replacement: Depending on how much you use it, check the screen mesh for wear every 1-3 months. Replace any screens that are badly torn or bent right away.
Preventing Blockages: For sticky materials (like organic fertilizer), consider installing bounce balls or ultrasonic cleaning devices to help keep the screen clear.
4.Seasonal Maintenance
Moisture and Rust Prevention: In damp environments, regularly check the fertilizer screener machine for rust spots and apply anti-rust oil.
Heat Management in Summer: During hot weather, keep an eye on motor temperature and avoid running it overloaded for long stretches.
Sticking to this daily maintenance routine is crucial for keeping your production smooth and your product quality high. It significantly lowers breakdowns and helps your fertilizer screener machine last longer.