Analysis of the working principle of half-wet material crusher in organic fertilizer equipment

In organic fertilizer production lines, crushing is a crucial step. The half-wet material crusher is specifically designed to handle fermented materials with high moisture and fiber content. Its unique design concept combines three primary forces—shearing, tearing, and impact—to achieve efficient crushing.

1.Feeding and Preliminary Crushing
Pre-fermented organic materials (such as livestock manure, straw, sludge, etc.) are fed into the crushing chamber through the inlet. These materials typically have a moisture content of 25%–50%, making them sticky and prone to tangling.
2.High-Speed Rotor Rotation
At the core of the equipment is a heavy-duty rotor that rotates at high speed. Multiple sets of wear-resistant hammer blades or knives are mounted alternately on the rotor. Driven by an electric motor, the rotor generates strong torque and linear speed.
3.Shearing and Tearing
The rotating hammer blades and the wear-resistant tooth plate or liner fixed on the machine body form a narrow gap. As the material enters this gap, it is quickly cut and torn apart by the powerful shearing and tearing forces generated by the high-speed relative motion.

4.High-Speed Impact
Simultaneously, the initially crushed material particles are struck at high speed by the hammer blades inside the chamber, further breaking them down into finer particles.
5.Forced Discharge
The crushed fine particles are forced through the screen mesh at the bottom under the airflow generated by the rotor’s rotation and their own gravity, completing the crushing process. The screen mesh aperture can be replaced to meet the required fineness of the final product.

The half-wet material crusher is an indispensable key equipment in organic fertilizer production. Its unique working principle enables it to effectively process sticky, wet, and tangled organic materials without clogging.

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