How to deal with abnormal vibration of fertilizer crusher in organic fertilizer equipment?
Abnormal vibration of fertilizer crusher in organic fertilizer equipment not only affects production efficiency, but also may shorten the life of the equipment. If you encounter this situation, the following methods can be used for reference:
- Equipment installation problem
Stop the machine and cut off the power supply to ensure safe operation. Check the installation of the equipment, focusing on whether the anchor bolts are loose. If they are loose, tighten them with appropriate tools. At the same time, check whether the foundation of the equipment is stable. If there is an unstable situation, such as cracks or sinking in the foundation, it needs to be repaired or reinforced in time.
- Component problem
Check the rotor components inside the fertilizer crusher. Rotor imbalance is a common cause of abnormal vibration. Check whether the hammers or cutters on the rotor are unevenly worn. If there are severely worn parts, they should be replaced in time. And ensure that the quality of the newly replaced parts is uniform and firmly installed to avoid vibration caused by rotor imbalance again.
- Bearing problem
Check the bearing condition. Worn or damaged bearings can cause equipment vibration. You can judge by listening to the sound, feeling the temperature of the bearing seat, etc. If you find that there is a problem with the bearing, replace it with a high-quality bearing of the same model, and make sure that the bearing is installed correctly and lubricated well.
- Material problem
The material aspect should not be ignored. Check whether the material contains hard impurities or too long fibers. If so, the material needs to be pre-treated to remove impurities and cut too long fibers. In addition, check whether the feed is uniform. Uneven feed will cause uneven force on the equipment and vibrate. The feed device can be adjusted to ensure that the material enters the fertilizer crusher at a uniform and stable speed.
- Belt problem
Check the tightness of the belt. If the belt is too loose or too tight, it will cause vibration. If it is too loose, tighten the belt, and if it is too tight, loosen it appropriately. If the belt is severely worn, it should be replaced in time.
In short, the abnormal vibration of the fertilizer crusher of organic fertilizer equipment needs to be handled from multiple aspects. Timely and effective treatment can allow the equipment to resume normal operation as soon as possible and ensure the smooth progress of organic fertilizer production.