Disc granulation production lines have become the mainstream choice for organic and compound fertilizer production due to their high granulation rate, convenient operation, and adaptability to various fertilizer types. Building an efficient and stable production line requires careful consideration of initial planning, equipment matching, and process integration.

Initial planning requires precise needs assessment. First, clearly define the production capacity target and determine the model and specifications of the disc granulator based on your production scale, avoiding overcapacity or undercapacity. Second, analyze the characteristics of the raw materials, predicting the granulation difficulty based on parameters such as moisture content, particle size, and viscosity, providing a basis for subsequent equipment debugging and process setting. Simultaneously, plan the site layout rationally, reserving space for equipment installation, material transportation, and future maintenance to ensure a smooth production process.

Matching core equipment is crucial. In addition to the core disc granulator, suitable pre-processing equipment (crushers, mixers) and post-processing equipment (dryers, screening machines) are necessary: raw materials are crushed to a uniform particle size, then mixed and conditioned using a fertilizer mixer machine to improve granulation efficiency; the granulated wet particles need to be dried to remove excess moisture, and then screened to select particles of the correct size. It is essential that the capacity of all equipment is matched to avoid any single stage becoming a production bottleneck.

Post-installation debugging and standardized operation are indispensable. After the production line is built, small-scale trial production is necessary to adjust parameters such as disc rotation speed, inclination angle, and material moisture content until the granulation rate and uniformity meet the standards; simultaneously, establishing standardized operating procedures and regularly maintaining the equipment will ensure the long-term stable operation of the production line.